Vacuum Furnace for Ceramics Sic Pressureless Sintering Vacuum Sintering

• Customization: Available
• After-sales Service: on Line
• Warranty: 12 Monthes
• Model NO.: PJ-SJ
• Certification: CE, ISO
• Structure: Horizontal Type
• Brand: Paijin
• Control System: PLC+Ipc
• Thermal Couple: S K N
• Max Temperature: 2400 Degree
• Work Temperature: 2200 Degree
• Max Vacuum Degree: 6.7*10-5PA
• Load Capacity: 1000 Kg
• Heating Power: 192 Kw
• Transport Package: Wooden Cases
• Specification: 1000*1000*1000
• Trademark: PAIJIN
• Origin: China
• HS Code: 8514101000
• Production Capacity: 120 Sets Per Year
• Package Size: 1000.00cm * 1000.00cm * 1000.00cm
• Package Gross Weight: 15000.000kg

Product Description

Product Description

vacuum furnace for ceramics 

APPLICATIONS
 

This Vacuum furnace is wildly used in the sintering of ceramics.
With debinding fuction.

Also used in MIM, Rejection moulding sintering.

 

 

Characteristics
1. High temperature uniformity and thermal efficiency
2. Multi-zone independent temperature control, vacuum partial pressure function
3. The main body adopts high temperature resistant material, which satisfies the carbonation heating process of thin and medium and thick granule WC powder and composite material.
4.Adopt the combination mode of temperature control.
5.Graphite heat shield, graphite heating element,360-degree surround radiant heating.
6.A variety of condensation trapping methods to reduce unit pollution
7.Nitrogen purging system has better insulation and degreasing.
8.Patented insulation technology to ensure the long-term use of heating body
9.Exhaust gas combustion and filtration system meets emission standard

Standards:
DIN 17052 - 1 "Heat treatment furnaces - Part 1: Requirements for temperature uniformity"
EN 60519 -2 "Safety in electroheat installations - Part 2: Particular requirements for resistance heating equipment"
AMD2750D  "AEROSPACE MATERIAL SPECIFICATION"
NFPA86D  "Standard for Ovens and Furnaces"
GB/T 16876 "Vacuum test standard for double wall equipment"
GB/T 10066.1 " Test methods for electroheating and electromagnetic processing installations"
GB/T 9452  "Testing Method For Working Zone Of Heat Treatment Furnace"

Product Parameters

Standard model specification and parameters

Model	PJ-SJ336	PJ-SJ447	PJ-SJ449	PJ-SJ4411	PJ-SJ8820
Effective Hot Zone LWH (mm)	300*300*600	400*400*700	400*400*900	400*400*1100	2000*800*800
Load Weight(kg)	120	200	300	400	1000
Maximum Temperature(ºC)	2400
Temperature control accuracy(ºC)	±1
Furnace temperature uniformity(ºC)	±5-20
Work Vacuum Degree(Pa)	6.0 * E -1
Pressure raise rate (Pa/H)	≤ 0.5
Debinding rate	>99.5%
Debinding method	N2 in negative pressure,H2  in atmosphere
Input gas	N2,Ar
Cooling Speed	adjustable
Cooling method	Vacuum cooling,Pressure cooling,Forced pressure cooling
Sintering method	Vacuum sintering,partial pressure sintering,pressureless sintering
Furnace structure	Horizontal, single chamber
Furnace door opening method	Hinge type
Heating elements	Graphit heating elements
Heating chamber	Composition structure of Graphit hard felt and soft felt
Thermocouple	C Type
PLC & Electric elements	Siemens
Temperature controller	EUROTHERM
Vacuum pump	Mechanical pump and roots pump

Customized optional:
Quick cooling system
high vacuum system

Standards:
DIN 17052 - 1 "Heat treatment furnaces - Part 1: Requirements for temperature uniformity"
EN 60519 -2 "Safety in electroheat installations - Part 2: Particular requirements for resistance heating equipment"
AMD2750D  "AEROSPACE MATERIAL SPECIFICATION"
NFPA86D  "Standard for Ovens and Furnaces"
GB/T 16876 "Vacuum test standard for double wall equipment"
GB/T 10066.1 " Test methods for electroheating and electromagnetic processing installations"
GB/T 9452  "Testing Method For Working Zone Of Heat Treatment Furnace"

Relative information

Technical advantages:

1. Energy saving: By using our self-owned registered patented technology of energy saving, our furnaces saves 20%-40% energy than other brands in heating. Reduces muh cost.
2. High Intelligent Control system:All our furnaces are equiped with our high intelligent control system, it can realize one button operation by the recorded data and record the processs in Computer.
3. Advanced Voltage control technology, lower current in same power to avoid the melting of cables, and raise safety level.

Processes
Paijn vacuum furnaces are basically composed by Furnace body, heating system, vacuum system, gas recharge system and control&measure systems.

A standard vacuum furnace would able to used for the basic processes like:
Annealing
Tempering
Brazing
Sintering
Hardening
In Vacuum and Atmosphere conditon.

By adding some fuction parts, it will realize or strengthen its ability in
Carburizing
Debinding
Nitriding
Oil hardening
Low temperature difference brazing (≤±3ºC)

Hot zone materials:

Graphite Hot Zones
Graphite hot zones are long-lasting and can deliver excellent ROI. They are robust, economical to repair and incorporate hearth designs with high creep strength.

All-Metal Molybdenum Hot Zones
If your process is susceptible to graphite contamination, a molybdenum hot zone can meet your needs. Our moly hot zone elements feature a "double-U" profile which makes them easy to install and replace.

Custom Constructions
We offer custom hot zone construction such as graphite insulation with moly heating elements, for applications with unique requirements.
 

Payment terms and ordering process:
We accept paymen by TT:
20% TT in advance, 50%TT after confirmation of drawings and 30% TT after PSI but before loading on board

or 100% LC at sight.
Ordering Process:
Confirm user's technical specification requirement----Quotation with specification---confirm specification and other terms---sign contract--first payment or Issurance LC----Drawing confirmation----Manufacturing---Preshipment inspection and training---Shipment----field service like installation and commission(optional)---after sales service


Produce time and delivery schedules
According to different model and requirements about the furnace, It need about 3-8 monthes for the produce of the furnace.
After the finish of the furnace, User's representatives are invited to visit our factory and inspect the furnace in our factory.Meanwhile,we can supply 1-2 weeks free training courses for them in our factory.
After the pre-shipment inspection and final payment, we will arrange the shipping within one week.



Quality Control:
Quality is the spirit of the products, is the key point decide a factory's future.Paijin take quality as the most priority issues in our daily work.To ensure the good quality of our products, we paid much attention on 3 aspects.

1. Most important: Human. Human is the most important point in every work. We have complete training courses for every new worker, and we have rating system to rate every worker to a level (junior, middle, high), different level workers are apponted to different jobs with different salary. In this rating system, it's not only the skills, but also rate in responsibility and error rate, executive power etc. By this way, workers in our factory are willing to do the best in his work.And strictly follows the quality management rules.
2. Best materials and components: We only purchase the best materials on market, we know that saves 1 dollar in material would cost 1000 dollars in final. The key parts like electric components and pumps are all brand products like Siemens, Omron,Eurotherm, Schneider etc. For the other parts made in China, we choose the best factory in industry and signed product quality guranntee contract with them,to ensure every component every parts we use in the furnace is the best quality products.
3. Strict Quality management: We have 8 quality check points in the processes of furnace producing, Examination in each check point is carried by 2 workers and 1 factory manager is responsible for it. In these check points, materials and components, and every aspects of the furnace are double checked to ensure its quality. At last, before the furnace leaves factory, it should be final checked with heat treatment experiments.

Packages and Shipping:
We have much experience in the packages and shipping, our furnaces are usually shipped by rail or by sea. Sometimes small parts my shipped by air. The main body will be fixed in the container by steel ropes and other parts will be packaged in wooden cases.


After sale service:
a. Quality Guarantee
We supply a guarantee period of 12 months reckoning from the date of commissioning of the furnace against all defects or failures due to faulty design, material, or workmanship. But within 18 monthes after the furnace is deliveried from our factory.
b. Backup support for provisioning of spares for 15 x years.
c. Technical Support:We supply 15 years free online technology support for our furnaces.
 

Company Profile