• Carburizing Furnace for The Low Pressure Vacuum Carburizing
  • Carburizing Furnace for The Low Pressure Vacuum Carburizing
  • Carburizing Furnace for The Low Pressure Vacuum Carburizing
  • Carburizing Furnace for The Low Pressure Vacuum Carburizing
  • Carburizing Furnace for The Low Pressure Vacuum Carburizing
  • Carburizing Furnace for The Low Pressure Vacuum Carburizing

Carburizing Furnace for The Low Pressure Vacuum Carburizing

After-sales Service: on Line
Warranty: 12 Monthes
Type: Stainless Steel Heating Equipment
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Carburizing Furnace for The Low Pressure Vacuum Carburizing pictures & photos
Carburizing Furnace for The Low Pressure Vacuum Carburizing
US $50,000-130,000 / set
Min. Order: 1 set
Diamond Member Since 2022

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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Company Profile
Overview

Basic Info.

Model NO.
PJ-ST557
Certification
ISO
Structure
Horizontal Type
Brand
Paijin
MOQ
1
Ultimate Vacuum Pressure
6.7*E-3 PA
Pressure Raise Rate
0.67PA/H
Working Temperature
500-2800 Degree
Transport Package
Wooden Cases
Specification
700*500*500 mm
Trademark
PAIJIN
Origin
China
HS Code
8514101000
Production Capacity
120 Sets Per Year

Packaging & Delivery

Package Size
10000.00cm * 10000.00cm * 10000.00cm
Package Gross Weight
18500.000kg

Product Description

Product Description

Vacuum Carburizing Furnace
Carburizing Furnace for The Low Pressure Vacuum CarburizingVacuum carburizing is to heat the workpiece in vacuum. When it reaches the temperature above the critical point, it will stay for a period of time, degass and remove the oxide film, and then pass in the purified carburizing gas for carburizing and diffusion. The carburizing temperature of vacuum carburizing is high, up to 1030 ºC, and the carburizing speed is fast. The surface activity of carburized parts is improved by degassing and deoxidizing. The subsequent diffusion speed is too high. Carburizing and diffusion are carried out repeatedly and alternately until the required surface concentration and depth are reached.

Vacuum carburizing depth and surface concentration can be controlled; It can change the metallurgical properties of the surface layer of metal parts, and its effective carburizing depth is deeper than the actual carburizing depth of other methods.
 

APPLICATIONS
Single chamber horizontal low pressure Carburizing gas quenching furnace (air cooling by vertical gas flow type) has many functions like carburizing, gas quenching and pressure air-cooling. Is mainly used for quenching, annealing,tempering of the die steel, the stainless steel, the high-speed steel, the higent processes like one-time high-carburizing, pulse carburizing and so on.
 
Carburizing Furnace for The Low Pressure Vacuum Carburizing

 

Characteristics

1. High intelligent and efficient. It is equipped special developed vacuum low-pressure carburizing simulation software.
2. High cooling rate. the cooling rate is increased by 80% by using high efficiency square heat exchanger.
3. Good cooling uniformity. Uniform cooling by convection from double-fans.
4. Good temperature uniformity. heating elements are evenly arranged 360 degrees around the heating chamber.
5.No carbon black pollution. The heating chamber adopts the external insulation structure to prevent the pollution of the carbon black in carburizing process.
6. Long service life , Using the carbon felt as the heat-insulation layer of the heating chamber.
7. Good carburized layer thickness uniformity, Carburizing gas nozzles are evenly arranged around the heating chamber, and the thickness of carburized layer is uniform.
8. Less deformation of the Carburizing workpiece , higher production efficiency and energy cost is saved more than 40%.
9. Smart and easy for process programming, stable and reliable mechanical action , automatically, semi-automatically or manually alarming and displaying the faults.
10. Frequency conversion control gas quenching fan, optional convection air heating, optional 9 points temperature survey, several grades and isothermal quenching.
11. With whole AI control system and an extra manual operating system.


Standards:
DIN 17052 - 1 "Heat treatment furnaces - Part 1: Requirements for temperature uniformity"
EN 60519 -2 "Safety in electroheat installations - Part 2: Particular requirements for resistance heating equipment"
AMD2750D  "AEROSPACE MATERIAL SPECIFICATION"
NFPA86D  "Standard for Ovens and Furnaces"
GB/T 16876 "Vacuum test standard for double wall equipment"
GB/T 10066.1 " Test methods for electroheating and electromagnetic processing installations"
GB/T 9452  "Testing Method For Working Zone Of Heat Treatment Furnace"

Detailed Photos

Carburizing Furnace for The Low Pressure Vacuum Carburizing
Carburizing Furnace for The Low Pressure Vacuum Carburizing

Product Parameters

Standard model specification and parameters
 

Model PJ-ST446 PJ-ST557 PJ-ST669 PJ-ST7711 PJ-ST8812 PJ-ST9916
Effective Hot Zone LWH (mm) 400*400*600 500*500*700 600*600*900 700*700*1100 800*800*1200 900*900*1600
Load Weight(kg) 200 300 500 800 1200 2000
Maximum Temperature(ºC) 1350
Temperature control accuracy(ºC) ±1
Furnace temperature uniformity(ºC) ±5
Maximum Vacuum Degree(Pa) 4.0 * E -1/6.7*E-3
Pressure raise rate (Pa/H) ≤ 0.5
Carburizing agent C2H2+N2
Carburizing pressure(mbar) 5-20
Carburizing method Multi-pulse carburizing
Carburizing depth control LPC intelligent process control by material
Quench agent N2/Ar
Gas quench pressure(bar) 12-25
Furnace structure Horizontal, single chamber
Furnace door opening method Hinge type
Heating elements Graphit heating elements
Heating chamber Composition structure of Graphit hard felt and soft felt
Gas quenching flow type Vertical alternating flow
IPC YANHUA
PLC & Electric elements Siemens
Temperature controller EUROTHERM
Vacuum pump Mechanical pump and roots pump

Customized optional ranges
 

Maximum temperature 600-2800 ºC
Furnace structure Horizontal,Vertical, single chamber or multi chambers
Door opening method Hinge type, Lifting type,Flat type
Heating elements Graphit heating elements, Mo heating elements
Heating chamber Composed Graphit felt, All metal reflecting screen
Gas quenching flow type Honrizontal alternating gas flow;Vertical alternating gas flow
Vacuum pumps Mechanical pump and roots pump; Mechanical, roots and diffusion pumps
PLC & Electric elements Siemens;Omron;Mitsubishi;Siemens
Temperature controller EUROTHERM;SHIMADEN
Company Profile

 

Carburizing Furnace for The Low Pressure Vacuum Carburizing
Carburizing Furnace for The Low Pressure Vacuum CarburizingCarburizing Furnace for The Low Pressure Vacuum CarburizingCarburizing Furnace for The Low Pressure Vacuum CarburizingCarburizing Furnace for The Low Pressure Vacuum Carburizing



 

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From payment to delivery, we protect your trading.
Carburizing Furnace for The Low Pressure Vacuum Carburizing pictures & photos
Carburizing Furnace for The Low Pressure Vacuum Carburizing
US $50,000-130,000 / set
Min. Order: 1 set
Diamond Member Since 2022

Suppliers with verified business licenses

Secured Trading Service
Manufacturer/Factory
Year of Establishment
2014-12-02
Management System Certification
ISO9001:2015