Vacuum Debinding and Sintering Furnace for Sintering of MIM etc

• Customization: Available
• After-sales Service: on Line
• Warranty: 12 Monthes
• Model NO.: PJSJ-GR-30-1600
• Certification: ISO
• Structure: Horizontal Type
• Brand: Paijin
• MOQ: 1
• Max Vacuum Degree: 6.7*E-3 PA
• Temperature: 500-2800 Degree C
• Pressure Raise Rate: <0.5 PA/H
• Transport Package: Wooden Cases
• Specification: 200*200*. 00mm
• Trademark: PAIJIN
• Origin: China
• HS Code: 8514101000
• Production Capacity: 120 Sets Per Year
• Package Size: 10000.00cm * 10000.00cm * 10000.00cm
• Package Gross Weight: 15000.000kg

Product Description

 

Product Description

Introducing the Vacuum Debinding and Sintering Furnace by Shandong Paijin Vacuum Technology Co., Ltd. This electric furnace is designed for the sintering of powder metal inject molding and powder metallurgy. With a maximum temperature of 1600 degrees, it offers high-quality sintering and heat treatment. The stainless steel heating equipment ensures durability and reliability. Enjoy the convenience of on-line after-sales service and a 12-month warranty.

APPLICATIONS

Powder metallurgy is a metallurgical technology that manufactures various metal materials, composite materials, and various products through metal production or intering and molding. It is mainly used in powder metallurgy products, metal forming products, stainless steel base, hard alloy, and super alloy.

It is also used for degas, degreasing, and sintering of powder alloy molding. This technology is suitable for multi-variety, small batch injection molding products, and is especially useful for MIM (Metal Injection Molding) applications.

About Shandong Paijin Vacuum Technology Co., Ltd.

Shandong Paijin Vacuum Technology Co., Ltd. is a leading company in the field of vacuum technology. They specialize in providing advanced equipment and solutions for powder metallurgy processes, including degassing, degreasing, and sintering. With their expertise, they ensure high-quality and efficient manufacturing of various metal and composite materials.

Brief Introduction

Debinding & Sintering Furnace Equipment

Shandong Paijin Vacuum Technology Co., Ltd. presents a complete set of debinding & sintering furnace equipment that is designed to meet the needs of various industries. With its compact structure and reasonable layout, this equipment offers a comprehensive solution for your debinding and sintering requirements.

Key Features:

• Safe and reliable operation
• Advanced technology for efficient performance
• Simple operation and convenient maintenance
• Compliance with relevant international standards
• Beautiful and generous overall layout
• Customizable color options
• Equipped with first-class domestic and international brands
• Adoption of SI unit of measurement standard
• PLC automatic control and touch screen display
• Meets international environmental protection requirements

Equipment Components:

• Debinding and sintering furnace body
• Electric control system
• Vacuum system and charging system
• Water cooling system
• Debinding system
• External circulation cooling system

Furnace Body:

The furnace body features a double wall structure made of carbon steel and stainless steel, ensuring durability and efficient heat transfer. It is equipped with water cooling devices for temperature control.

Heating Elements:

The heating elements are made of HIP high purity graphite, providing excellent heat generation capabilities. The thermal insulating layer is made of graphite felt and carbon felt, ensuring optimal insulation.

Control System:

The control system consists of a PLC and industrial computer, allowing for both manual and automatic control. The PLC and computer can be connected via wire or wireless connection. The computer provides real-time monitoring of the furnace body's main working status, programming capabilities, and data analysis.

Temperature Measurement and Control:

The hot zone of the equipment is equipped with multiple thermocouples and infrared temperature measuring equipment for accurate temperature measurement and control. The equipment adopts multi-zone temperature control, ensuring precise and uniform heating. The temperature control part utilizes Euro 3004 temperature controller for reliable performance.

Vacuum Gauge:

The vacuum gauge adopts Chengdu Zhenghua digital display vacuum gauge zdr-i, which directly displays the data in PA. Other vacuum gauge brands can be selected based on user preferences.

Debinding System:

The debinding system offers debinding, tacking, and filtering functions, ensuring efficient and reliable debinding processes.

Characteristics

Product Description: Graphite Insulation Layer Heating Equipment

Introducing the advanced Graphite Insulation Layer Heating Equipment by Shandong Paijin Vacuum Technology Co., Ltd. This cutting-edge equipment is designed to cater to the reading habits of English-speaking natives, providing a comprehensive solution for your heating needs.

• Graphite Insulation Layer / Metal Layer (optional): The equipment offers the flexibility of choosing between a graphite insulation layer or a metal layer, ensuring reliable insulation and efficient heating.
• 360 Degree Surround Radiation Heating: The heating element provides a 360-degree surround radiation heating, resulting in higher temperature uniformity and improved thermal efficiency.
• Vacuum Partial Pressure / Multi-Area Temperature Control: With the vacuum partial pressure and multi-area temperature control function, you have precise control over the heating process, allowing for optimal results.
• Fully Automated Equipment: The equipment is fully automated, guaranteeing a hassle-free operation. It also features a perfect safety system and an abnormal alarm system for added security.
• Accurate Process Control: The equipment ensures accurate process control, enabling consistent part quality and preventing pollution of parts and hot areas.
• Sealed Degreasing Box and Vacuum Condenser: The inclusion of a sealed degreasing box and vacuum condenser reduces pollution in the heating chamber and unit, ensuring a clean and efficient heating process.

Experience the excellence of Shandong Paijin Vacuum Technology Co., Ltd.'s Graphite Insulation Layer Heating Equipment. Achieve superior heating performance, precise control, and enhanced safety with this state-of-the-art solution. Order now and elevate your heating processes to new heights!

Product Parameters

Standard Model Specification and Parameters

Introducing the Vacuum Debinding and Sintering Furnace by Shandong Paijin Vacuum Technology Co., Ltd. This industry furnace is perfect for sintering metal components using the MIM process. With a maximum temperature of 1600 degrees, this electric furnace is ideal for heat treatment and powder metallurgy. It features stainless steel heating equipment, a 12-month warranty, and online after-sales service.

Model	PJSJ-gr-30-1600	PJSJ-gr-60-1600	PJSJ-gr-100-1600	PJSJ-gr-200-1600	PJSJ-gr-450-1600
Effective Hot Zone LWH (mm)	200*200*300	300*300*600	300*300*900	400*400*1200	500*500*1800
Load Weight(kg)	100	200	400	600	10000
Heating Power (kw)	65	80	150	200	450
Maximum Temperature(ºC)	1600
Temperature control accuracy(ºC)	±1
Furnace temperature uniformity(ºC)	±3
Work Vacuum Degree(Pa)	4.0 * E -1 / 6.7 * E - 4
Pumping rates(to 5 pa)	≤10 min
Pressure raise rate (Pa/H)	≤ 0.5
Debinding rate	>97.5%
Debinding method	N2 in negative pressure,H2  in atmosphere
Input gas	N2,H2,Ar
Cooling method	inert gas cooling
Sintering method	Vacuum sintering,partial pressure sintering,pressureless sintering
Furnace structure	Horizontal, single chamber
Furnace door opening method	Hinge type
Heating elements	Graphit heating elements
Heating chamber	Composition structure of Graphit hard felt and soft felt
Thermocouple	C Type
PLC & Electric elements	Siemens
Temperature controller	EUROTHERM
Vacuum pump	Mechanical pump and roots pump

Customized optional ranges

Maximum temperature	1300-2800 ºC
Maximum temperature degree	6.7 *  E - 4 Pa
Furnace structure	Horizontal,Vertical, single chamber
Door opening method	Hinge type, Lifting type,Flat type
Heating elements	Graphit heating elements, Mo heating elements
Heating chamber	Composed Graphit felt, All metal reflecting screen
Vacuum pumps	Mechanical pump and roots pump; Mechanical, roots and diffusion pumps
PLC & Electric elements	Siemens;Omron;Mitsubishi;Siemens
Temperature controller	EUROTHERM;SHIMADEN

 

Relative information

Welcome to Paijin Vacuum Furnaces

Thank you for considering Paijin Vacuum Furnaces, brought to you by Shandong Paijin Vacuum Technology Co., Ltd. We are proud to present our high-quality and innovative products that are designed to meet your needs.

Technical Advantages

• Energy Saving: Our self-owned registered patented technology allows our furnaces to save 20%-40% more energy compared to other brands, resulting in significant cost reduction.
• High Intelligent Control System: All our furnaces are equipped with our advanced control system, enabling one-button operation and precise data recording for easy monitoring and analysis.
• Advanced Voltage Control Technology: Our furnaces utilize lower current in the same power range to prevent cable melting and ensure a higher level of safety.

Process

Paijin vacuum furnaces consist of the furnace body, heating system, vacuum system, gas recharge system, and control & measure systems. Our standard vacuum furnace is capable of performing various processes, including:

• Annealing
• Tempering
• Brazing
• Sintering
• Hardening

These processes can be carried out in both vacuum and atmospheric conditions.

By adding additional function parts, our furnaces can also perform or enhance the following processes:

• Carburizing
• Debinding
• Nitriding
• Oil hardening
• Low temperature difference brazing (≤±3ºC)

Choose Paijin Vacuum Furnaces for superior performance, energy efficiency, and advanced control capabilities. Experience the difference today!

Hot zone materials:

Graphite Hot Zones

Graphite hot zones from Shandong Paijin Vacuum Technology Co., Ltd. are the perfect choice for long-lasting performance and excellent return on investment. These hot zones are designed to be robust and economical to repair, ensuring durability and cost-effectiveness. With high creep strength, they can withstand high temperatures and demanding applications.

All-Metal Molybdenum Hot Zones

If your process is prone to graphite contamination, our molybdenum hot zones are the ideal solution. These hot zones feature a unique "double-U" profile, making them easy to install and replace. With Shandong Paijin Vacuum Technology Co., Ltd.'s moly hot zone elements, you can ensure a contamination-free environment for your processes.

Custom Constructions

At Shandong Paijin Vacuum Technology Co., Ltd., we understand that some applications have unique requirements. That's why we offer custom hot zone construction options. Whether you need graphite insulation with moly heating elements or any other custom configuration, we can provide tailored solutions to meet your specific needs.

Payment Terms and Ordering Process

We offer two payment options:

• 20% TT in advance, 50% TT after confirmation of drawings, and 30% TT after PSI but before loading on board.
• 100% LC at sight.

The ordering process is as follows:

1. Confirm the user's technical specification requirements.
2. Receive a quotation with specifications.
3. Confirm the specifications and other terms.
4. Sign the contract and make the first payment or issue an LC.
5. Confirm the drawings.
6. Manufacture the product.
7. Conduct pre-shipment inspection and training.
8. Arrange shipment.
9. Provide field service like installation and commission (optional).
10. Offer after-sales service.

Production Time and Delivery Schedules

The production time for the furnace varies depending on the model and requirements. It typically takes about 3-8 months to produce the furnace.

Once the furnace is finished, the user's representatives are invited to visit our factory and inspect the furnace. Additionally, we provide 1-2 weeks of free training courses at our factory.

After the pre-shipment inspection and final payment, we will arrange shipping within one week.

Quality Control

Quality is our top priority at Shandong Paijin Vacuum Technology Co., Ltd. We focus on three key aspects to ensure the good quality of our products:

1. Human: We provide comprehensive training courses for every new worker and have a rating system to assess their skills, responsibility, error rate, and executive power. This ensures that our workers are motivated to do their best and adhere to our quality management rules.
2. Best materials and components: We only purchase the best materials on the market. Key parts such as electric components and pumps are sourced from reputable brands like Siemens, Omron, Eurotherm, and Schneider. For other parts made in China, we select the best factories in the industry and sign product quality guarantee contracts with them to ensure the highest quality.
3. Strict quality management: We have eight quality check points during the furnace production process. Each check point is examined by two workers, and a factory manager is responsible for overseeing the checks. We double-check materials, components, and every aspect of the furnace to ensure its quality. Before leaving the factory, the furnace undergoes a final check with heat treatment experiments.

Packages and Shipping:

Shandong Paijin Vacuum Technology Co., Ltd.

Product Description: Furnaces for Packages and Shipping

We have extensive experience in packages and shipping, specializing in the transportation of our high-quality furnaces. Our furnaces are typically shipped by rail or by sea, ensuring safe and efficient delivery. In some cases, small parts may be shipped by air for faster transportation.

When it comes to packaging, we take utmost care to secure our furnaces during transit. The main body of the furnace is firmly fixed in the container using steel ropes, while other parts are packaged in sturdy wooden cases. This ensures that your furnace arrives in perfect condition, ready for use.

After Sale Service

a. Quality Guarantee:

We provide a comprehensive guarantee period of 12 months from the date of commissioning of the furnace. This guarantee covers any defects or failures that may arise due to faulty design, material, or workmanship. Please note that this guarantee extends up to 18 months after the furnace is delivered from our factory.

b. Backup Support for Spares:

For your peace of mind, we offer backup support for provisioning of spares for a remarkable 15 years. This ensures that you will have access to the necessary spare parts whenever required, allowing you to maintain the optimal performance of your furnace.

c. Technical Support:

We are committed to providing exceptional customer service, which is why we offer 15 years of free online technology support for our furnaces. Our team of experts is available to assist you with any technical queries or concerns you may have, ensuring that you can maximize the efficiency and productivity of your furnace.

Company Profile